KM.4 – HORIZONTAL TORSION ROTARY TESTING MACHINES – UP TO 5000NM
Electromechanical horizontal rotary torque – torsion testing machines of the KM.4 series in table or stand design up to 5000Nm, which are primarily intended for measuring torque at different or constant speeds of both samples, parts and whole products. These machines are suitable for research and development, routine quality control in laboratories and operations, but also for assembly and testing semi-automatic lines. LABORTECH machines are characterized by very high rigidity of the test frame, speed and accuracy of measurement in semi-automatic mode.
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KEY FEATURES OF THE KM.4 SERIES
- Robust horizontal stand modular design with mechanical resistance and durability.
- Abnormally high rigidity and mechanical resistance of the machine combined with ergonomics at a high level.
- Integrated torsion mechanism on the left side of the machine.
- Dynamic AC servo drive with continuous speed control via converter or servo converter.
- The KM series machine comply with all the above-mentioned EC directives on machinery and equipment and work in accordance with the new safety functions according to EN ISO 13850:2015
- The basic control of the machine is performed by SIEMENS PLC with integrated touch LCD display with FAROTest software in the base of the machine or higher FULL version with measuring and control electronics of the EDCi series with a sampling frequency of 2.5 or 10 kHz. Analog signal resolution level ± 250,000 divisions (20 ms).
- Complete evaluation and test control software for testing materials in torsion – KMTest – BASIC – module R or as an extension of the FAROTest software.
- Protective safety covers made of ITEM profiles and polycarbonate with high safety EN ISO 13849-1 /2 or safety barrier.
- Possibility to control and set up the machine using a touch LCD monitor.
- Wide range of accessories – test mandrels, fixtures, chucks, etc.
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VIDEOS ON KMTEST TEST MACHINES KM.4 SERIES
Torsion testing of high-strength wires
Test of formability of high-strength steel wires in conditions of simple torsion according to ISO 7800, DIN 6499 and GOST 1545-80.
OPERATION OF THE FAROTest software – practical test
Practical operation of the KMTest software – definition for the formability test of high-strength steel wires according to the GOST 1545-80 standard.
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Do you have questions about our products?
Do not hesitate to contact our product experts.
We look forward to your interest.
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WE OFFER TECHNICAL SOLUTIONS – WE ARE PROFESSIONALS
Individual approach to the design of fixtures and the machine itself …
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Machine application
It depends on where the machine will be deployed – testing room, research facility or operation. Accordingly, the machine can be supplemented or prepared for:
- Manual operation – manual loading and unloading
- Semi-automatic operation – the operator establishes, after evaluation the part is removed by a robot, manipulator, etc.
- Automatic operation – the part is loaded and unloaded by a manipulator, robot, etc.
Add inputs and let us work. We will fulfill your ideas.
Tested parts
The horizontal rotary torsion series KM.4 is ideal for static tests of the following parts:
- Plastics
- Test of steel wires in conditions of simple torsion according to ISO 7800, DIN 6499 and GOST 1545-80.
- Metallic materials, e.g. torsion back test on wires, EN 2002-13
- Medical Technology Products
- Fasteners and connectors
- Engine drive shafts
- Motor bearings, etc.
Give us a drawing of the tested part and we will design everything for you.
Fixtures design
Each part tested on horizontal torsion machines must have 100 % test fixtures that have:
- High accuracy
- Concentricity
- Hardness
- Toughness
- Mechanical resistance
All fixtures are constructed in a 3D CAD INVERTOR with detailed diagnostics using the FEM method, manufactured and subsequently subjected to demanding testing in our testing laboratory.
We guarantee the result, we are professionals.
Test evaluation
FAROTest – integrated system software designed for basic rotation tests on SIMATIC systems. KMTest software – BASIC – intelligent, intuitive and powerful software is used for manual, semi-automatic or automatic operation with modules:
- We will help you increase the productivity and quality of testing in your testing rooms and testing laboratories.
- You can streamline, refine, and speed up the performance of your tests and adapt your testing environment to make it easy for operators to measure torque and angle or perform torsional fatigue tests depending on the number of revolutions of samples and entire products.
Say what you want and what you expect from the software and we will do it for you.
Our specialists are able to custom design and manufacture a machine or automated system with a high degree of quality and uniqueness. When designing fixtures, optimization often begins with details and in 3D STEP formats or DWF viewers. When developing LABORTECH products, we place great emphasis on the quality, design and affordability of our products. In the design of machines and systems, we pay attention to the minimum environmental impact and ECODESIGN in accordance with the standard ČSN EN ISO 14001: 2016. We verify the accuracy, reliability, durability and mechanical resistance of our machines in a test and calibration center.
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TABLE OF TECHNICAL PARAMETERS OF THE KM.4 TO 200NM SERIES
- Technical data
- Product code
- Max. torque
- Testing torque
- Resolution
- Height side – A
- Height side – A´
- Width side – B
- Depth side – C
- Working axis – D
- Axis height – E
- Weight
- Machine power consumption
- Jednotky
- –
- Nm
- ot/min
- °/ot
- mm
- mm
- mm
- mm
- mm
- mm
- kg
- kVA
- KMTest 6.20
- 1.13020119
- 20
- 0,0003 do 180
- 0,000136
- 1160
- 1539
- 1096
- 396
- 0 až 600
- 72
- 174
- 0,55
- KMTest 6.50
- 1.13020219
- 50
- 0,0003 do 180
- 0,000136
- 1160
- 1539
- 1096
- 396
- 0 až 600
- 72
- 174
- 1,2
- KMTest 6.100
- 1.13020319
- 100
- 0,0003 do 100
- 0,000062
- 1230
- 1620
- 1230
- 496
- 0 až 780
- 98
- 182
- 3,2
- KMTest 6.200
- 1.13020419
- 200
- 0,0003 do 100
- 0,000062
- 1230
- 1620
- 1230
- 496
- 0 až 780
- 98
- 182
- 3,2
TABLE OF TECHNICAL PARAMETERS OF THE KM.4 SERIES FROM 500 TO 5000NM
- Technical data
- Product code
- Max. torsion
- Test speed
- Resolution
- Height str. – A
- Height str. – A´
- Width str. – B
- Depth str. – C
- Work. axis – D
- Axis height – E
- weight
- Machine power consumption
- Units
- –
- Nm
- ot/min
- °/ot
- mm
- mm
- mm
- mm
- mm
- mm
- kg
- kVA
- KMTest 6.500
- 1.13001119
- 500
- 0,0003 do 180
- 0,000136
- 1320
- 1903
- 1577
- 596
- 0 až 890
- 160
- 830
- 6,5
- KMTest 6.1000
- 1.13001219
- 1000
- 0,0003 do 180
- 0,000136
- 1320
- 1903
- 1577
- 596
- 0 až 890
- 160
- 830
- 6,5
- KMTest 6.2000
- 1.13001319
- 2000
- 0,0003 do 100
- 0,000062
- 1360
- 2160
- 1840
- 665
- 0 až 920
- 190
- 1120
- 8,3
- KMTest 6.5000
- 1.13001519
- 5000
- 0,0003 do 100
- 0,000062
- 1380
- 2180
- 1960
- 684
- 0 až 920
- 210
- 1560
- 10,5
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FAROTest Software
System software designed for formability in conditions of simple torsion …
FAROTest – integrated system software designed for basic rotation tests on SIMATIC systems. Integration of basic standards such as EN ISO 7800 or GOST 1545, where the technological test of formability in conditions of simple torsion is specified. FarOTest software verifies the ability of samples of specified types to be plasticly deformed by a simple one-way torsion around its own axis in one direction in a test machine equipped with a fixed and rotating jaw into which the sample is clamped. The number of torques shall be recorded and compared with the number prescribed for the product quality in question.
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KMTest – BASIC Software
Intuitive software for measuring torque, angle and torsional fatigue tests
KMTest – BASIC – intelligent, intuitive and powerful software that helps you increase the productivity and quality of testing in your test rooms and test laboratories. You can streamline, refine and speed up the execution of your tests and customize your testing environment to make it easy for operators to measure torque and angle in the I and II quadrant or perform fatigue tests in torsion depending on the number of revolutions under the stress of samples and entire products with support for EN, ISO, DIN, ASTM and GOST standards.
