KM.3 – Vertical rotary torsion series up to 1000Nm
Vertical rotary torsion testing machines of the KM.3 range in a table or stand version up to 1000Nm, which are primarily designed for measuring torque at different or constant speeds of both samples, parts and whole products. These machines are suitable for both R & D, standard quality control in laboratories and operations, as well as assembly and testing semi-automatic lines. LABORTECH’s machines are characterized by a very high stiffness of the test frame and the speed and accuracy in the semi-automatic mode.
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General key features of the KM.3 series
TORSION
- Robust vertical stand modular design with mechanical resistance and durability.
- Abnormally high rigidity and mechanical resistance of the machine combined with ergonomics at a high level.
- Integrated torsion mechanism at the top or bottom of the machine – depending on application.
- Quiet and precise AC servo drive with cycloidal gearbox with low noise and high angular resolution and max. Angular rotation ± 180 °.
- The KM series machines comply with all the above-mentioned EC directives on machinery and equipment and work in accordance with the new safety functions according to EN ISO 13850-SIL 1 / PL.
- The machine is controlled by measuring and control electronics of the EDCi series with a sampling frequency of 2.5 or 10 kHz. Analog signal resolution level ± 250,000 divisions (20 ms).
- Protective safety covers made of ITEM profiles and polycarbonate with high safety EN ISO 13849-1 / 2 or safety barrier.
- Possibility to control and set the machine using a touch LCD monitor.
- Complete evaluation and test control software for testing materials in torsion – KMTest – BASIC – R moduleor jako software FAROTest as extended version
- Wide range of accessories – test mandrels, fixtures, holders, chucks, etc.
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VIDEOS on KMTest testing machines of the KM.3 series
Measurement of torsional characteristics of converters – wandlers
Evaluation of friction and torsional characteristics of complete sets of inverters with oil filling, definition of tolerance bands, max. Torque ± 50Nm.
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Do you have questions about our products?
Feel free to contact our product experts.
We look forward to your interest.
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We offer technical solutions – WE ARE PROFESSIONALS
Individual approach to the design of fixtures and the machine itself …
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Machine Application
It depends on where the machine will be deployed – test room, research facility or operation. Accordingly, the machine can be supplemented or prepared for:
- Manual operation – manual loading and unloading
- Semi-automatic operation – the operator establishes, after evaluation the part is removed by a robot, manipulator, etc.
- Automatic operation – the part loads and unloads the manipulator, robot, etc.
Provide a inputs and let us work. We will fulfill your ideas.
Tested parts
The vertically rotating torsion series KM.3 is ideal for static testing of the following parts:
- Torsion dampers Wandlers
- Two-state flywheels Blades for all types of personal couplings
- Engine drive shafts,
- Motor bearings, etc.
Give us a drawing of the tested part and we will design everything for you.
Product design
Each part tested on vertical torsion machines must have 100% test fixtures that have:
- High accuracy
- Concentricity
- Hardness
- Toughness
- Mechanical resistance
All fixtures are constructed in a 3D CAD INVERTOR with detailed diagnostics using the FEM method, manufactured and subsequently subjected to demanding testing in our testing laboratory.
We guarantee the result, we are professionals.
Test evaluation
FAROTest – integrated system software designed for basic rotary tests on SIMATIC systems. KMTest – BASIC software – intelligent, intuitive and powerful software for manual, semi – automatic or automatic operation with the KMTest – R module designed for measuring torque at different or constant speeds serves as a higher superstructure. Thanks to these software systems you:
- we will help increase productivity and testing quality in your test rooms and testing laboratories.
- We will enable you to streamline, refine and speed up the performance of your tests and adapt your testing environment so that it is easy for operators to measure torque and angle or perform torsional fatigue tests depending on the number of revolutions of samples and entire products.
Say what you want and what you expect from the software and we will do it for you.
Our specialists are able to custom design and manufacture a machine or automated system with a high degree of quality and uniqueness. When designing fixtures, optimization often begins with details and in 3D STEP formats or DWF viewers. When developing LABORTECH products, we place great emphasis on the quality, design and affordability of our products. In the design of machines and systems, we pay attention to the minimum environmental impact and ECODESIGN in accordance with the standard ČSN EN ISO 14001: 2016. We verify the accuracy, reliability, durability and mechanical resistance of our machines in a test and calibration center.
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FAROTest Software
System software designed for formability in conditions of simple torsion.
FAROTest – integrated system software designed for basic rotation tests on SIMATIC systems. Integration of basic standards such as EN ISO 7800 or GOST 1545, where the technological test of formability in conditions of simple torsion is specified. FarOTest software verifies the ability of samples of specified types to be plasticly deformed by a simple one-way torsion around its own axis in one direction in a test machine equipped with a fixed and rotating jaw into which the sample is clamped. The number of torques shall be recorded and compared with the number prescribed for the product quality in question.
KMTest – BASIC Software
Intuitive software for measuring torque, angle and torsional fatigue tests
KMTest – BASIC – intelligent, intuitive and powerful software that helps you increase the productivity and quality of testing in your test rooms and test laboratories. You can streamline, refine and speed up the execution of your tests and customize your testing environment to make it easy for operators to measure torque and angle in the I and II quadrant or perform fatigue tests in torsion depending on the number of revolutions under the stress of samples and entire products with support for EN, ISO, DIN, ASTM and GOST standards.
WE OFFER YOU TECHNICAL SOLUTIONS DURING DESIGNING TORSION MACHINES INTO TESTING LINES …
Customer solutions – uniqueness down to the last detail
